Bt-150n 3-Axis PCD Superhard Tool Grinding Machine Used for Carbide Tool Production
Product Summary
Product Details
Product Description
BT-150N 3-AXIS PCD TOOL GRINDING MACHINE
The BT-150N 3-Axis PCD Tool Grinding Machine is a high-precision CNC grinder designed for efficient processing of PCD, PCBN, and carbide inserts.
Featuring robust servo-controlled axes and advanced automatic grinding capabilities, this machine ensures micron-level accuracy and long-term operational stability.
The BT-150N is equipped with a heavy-duty cast iron base, a high-speed variable frequency spindle, and a fully enclosed working area for coolant management and operator safety.
It is the ideal solution for manufacturers seeking superior performance and consistent tool quality - especially in the production of both standard and non-standard cutting tools.
| BT-150N 3-Axis PCD Tool Grinding Machine | |
| Spindle and Grinding Wheel | |
| Diameter of Grinding Wheel | 150mm |
| Grinding Wheel Center Hole | 40mm |
| Power of Grinding Spindle | 3KW |
| Adjustable Range of Grinding Speed(RPM) | 500~4,000RPM |
| Servo Motor Swing, Adjustable Oscillation Frequency | 0~60times/min |
| Grinding Wheel Movement range(X ) | 300mm |
| Changeable Clearance Angle | -5°~25° |
| Tool Work-head | |
| Table Movement Range in Feed Direction | 100mm |
| Rotation Range of Workpiece in Horizontal Plane | 270° |
| Linear Scale Resolution | 0.001mm |
| Rotary Axis Resolution | 0.001° |
| CCD Monitoring System | |
| Max Magnification of Optical Microscope | 0.7~4.5 times |
| Magnification of CCD Measuring System, Roughly | 70times |
| Dimensions and Weight | |
| Coolant Tank with Filter Paper | About 70 L |
| Overall Dimensions L*W*H | 1890*1650*1980mm |
| Overall Weight With Coolant Tank | 2000Kg |
| Power Supply and Dimensions | |
| Electrical Supply | 12KW |
| Voltage Requested | 380V/Three phase /50Hz |
The 1.5-ton integrated cast iron bed guarantees vibration-free operation and the capacity to handle all superhard materials.
High-precision, variable speed spindle with 5.0kW power, up to 8,000 RPM, and a water-cooled system ensures stable, precise grinding.
Equipped with high-accuracy rolling needle guide rails for enhanced rigidity, durability, and precision.
Three-axis servo motors (X, Y, and C axes) allow for automated, flexible multi-axis movements and improved grinding efficiency.
Servo-driven oscillating head with adjustable frequency (0-50 times/min) and stroke (0-120mm), controlled via CNC for uniform wheel wear and optimized finish.
Unique radial locking system for the grinding spindle provides backlash-free performance and top-grade edge quality.
Quick-change, upper-positioning fixture increases versatility and speeds up setup when grinding tools of varying thickness.
An intermittent automatic lubrication system extends machine lifespan and reduces maintenance requirements.
PCD AND PCBN TOOL MANUFACTURING:
Specially designed for the precise grinding of PCD and PCBN inserts used in high-performance cutting applications.
CARBIDE TOOL PRODUCTION:
Handles the accurate forming and sharpening of carbide cutting tools for industries requiring rigorous wear resistance.
BATCH PRODUCTION EFFICIENCY:
Ideal for medium to large-scale tool manufacturers seeking high consistency and productivity in batch grinding tasks.
CUSTOM AND STANDARD TOOL MAKING:
Adaptable for both standard and non-standard tool geometries, supporting a wide variety of manufacturing needs.
PRECISION TOOL RESHARPENING:
Ensures long-term cutting accuracy by enabling the resharpening and refurbishment of worn tools to like-new conditions.
Q1: What materials can these machines process?
Ideal for PCD, PCBN, CVD, and carbide tools and inserts.
Q2: How is grinding wheel wear handled?
Automatic wear compensation combined with programmable wheel oscillation ensures consistent performance.
Q3: Can I grind non-standard tools?
Yes. Selected models are equipped with a lifting axis for processing diverse tool types. We also possess independent software development and programming capabilities, allowing us to provide customized software solutions based on specific customer requirements.
Q4: How is the grinding process monitored?
The CCD measurement system provides 70x magnification for real-time inspection and measurement.
Q5: What automation features are available?
Automatic grinding cycles after centering, with BT-150D adding automatic wheel dressing.
Q6: How is machine rigidity achieved?
Heavy cast construction (1.5-2 tons) combined with spindle locking technology.
Q7: What are the shipping and packaging arrangements?
We can ship from a port of your choice. The machine and accessories are protected with film and packed in export wooden cases.
Q8: What are the payment terms?
We accept payment by T/T (Telegraphic Transfer).
Q9: What after-sales service is provided?
We offer lifetime free online support and can dispatch engineers for on-site service when needed.
Q10: What is the warranty period?
All machines come with a 12-month standard warranty.
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